Reusable eye patches
The art and science behind them
Precision meets passion in crafting our high-quality, hypoallergenic reusable fabric eye patches. As a small UK business, we lead the industry in fabric patch production. We proudly make a positive impact on 40,000 children’s lives every year.
What sets our reusable eye patches apart?
Believe it or not, creating our reusable eye patches requires seven completely different processes. For instance, we use 500 meters of skin-friendly, breathable fabrics for every 100,000 patches, and each individual piece is hand-sewn with care. As you might imagine, it’s actually this hand-sewing stage that takes the most time; consequently, it accounts for 80% of our total production costs.
A green approach
Not only are our eye patches comfortable and high quality, but they’re also eco-friendly. In fact, because they are proudly 100% UK-made, we’ve maintained a low carbon footprint ever since 1998.
The seven stage production journey of our reusable fabric eye patches
Here is how we make our Kay Fun Patches and Kay Pictures reusable fabric eye patches.
1. OEKO-TEX certified polyester processing
This involves yarn preparation, weaving, and dyeing. OEKO-TEX certification ensures all materials are tested against a list of up to 350 toxic chemicals.
2. Pattern printing with precision
Our Macclesfield supplier brings over 50 years of textile printing experience. They use water-based inks and eco-friendly dye sublimation. This method delivers vibrant patterns with zero wastewater and minimal ink waste.
3. Safe bonding for comfort
Our eye patch fabric is bonded to safe, breathable layers. This chemical-free process ensures comfort and honours Lancashire’s textile manufacturing heritage.
4. Laser-cut precision
A family-run UK business uses precise laser cutting to shape our patches. After rigorous testing, we perfected flat shapes for different eye and glasses patch sizes.
5. Hand-made elegance
Craftsmanship reaches its pinnacle with hand-sewn detailing. Our patches are carefully folded and sewn using specialist sewing threads and elastic, all OEKO-TEX certified for safety and comfort next to the skin.
6. Seamless eye patch assembly
Following the above sewing process, our patches then undergo a seamless assembly, providing not only aesthetic appeal but also a guarantee of quality.
7. Elastic excellence
The final touch involves producing safe nylon and elastane elastic, dyed to match various colours, and OEKO-TEX certified. This latex-free elastic not only enhances the aesthetics but also contributes to our commitment to sustainability.
What our customers say
- First, kinder to sensitive skin
- Second, significantly more comfortable to wear
- And finally, far more sustainable due to a lower carbon footprint and reduced waste
Ultimately, in crafting our reusable eye patches, we’ve woven together innovation, quality, and sustainability. Ultimately, by balancing customer comfort with a long-standing commitment to the environment, our eye patches are more than just products – they’re a direct reflection of our dedication to making a positive impact on vision support. Ready to see the difference for yourself?
